Hot Sale Plastic Automotive Parts Car Accessories Tail Lamp Reflector Mold Auto Injection Mould Manufacturers

• Customization: Available
• Warranty: 1 Year
• Shaping Mode: Injection Mould
• Model NO.: RJAPM01
• Surface Finish Process: Polishing
• Mould Cavity: Single Cavity
• Plastic Material: PC
• Process Combination Type: Single-Process Mode
• Application: Car
• Runner: Hot Runner
• Design Software: UG
• Installation: Fixed
• Certification: TS16949, CE, ISO
• Standard: HASCO
• Customized: Customized
• After-sales Service: 1 Year
• Mold Life: 800,000 Shots
• Delivery Time: 50 Days
• Hot Runner Brand: Yudo (or as Per Customer)
• Mold Spares: Ejectors/Water Tips/Rings/Seal Rings/Heater etc
• Mold 3D Type: STP/Step/X-T/Igs
• Transport Package: Wooden Box
• Specification: Customized
• Trademark: OEM/ODM
• Origin: China
• HS Code: 8480719090
• Production Capacity: 20 Sets/Year
• Package Size: 900.00cm * 800.00cm * 600.00cm
• Package Gross Weight: 1000.000kg

Product Description

Automotive Molds

RJ Mould is a reliable, well-developed and professional auto parts mould manufacturer in China, we have been engaged in automotive mould industry for more than 15 years. Our factory manufactures and exports dozens sets of Auto parts Mold annually.
We relates to the two color and three color mould for automotive headlights and taillights; LED light guide strip and LED plastic lens mold; Auto interior and exterior trim parts mold development and manufacture.
Auto moulds manufacturing Processes
(1) Product Design Analyzing
We will have a meeting to discuss about the 3D model design details, such as the de-moulding angle, strength, plastic filling, thickness etc. If there is any question, we will contact our customers to feedback.
(2) DFM Analysis
After that, we will arrange mould flow analysis in order to avoid any defects during mould manufacturing process. After mould flow analysis, we decide the mould injection gate and structure.
(3) Machining
There are two primary operations for manufacturing lamp mould, CNC machining and EDM machining. To ensure the mould quality, RJ mould always use the best equipment, like Taiwai QuickJet CNC, Germany 5-axis machining, Sodick electric spark etc.
(4) Mold Test
We will do mold trial at least three times until we confirm that: there is no problem with mold structure, no problem with mold movement and no defect in the product. After T0 and T1 improvements, we make mass simulation and send the prefect samples for customers' confirmation.
(5) Shipment & Delivery
After the customer approves the mold test samples, we will clean the mold and spray enamel oil on the mold and will also prepare some necessary spare parts together with the mold. All molds will be wraped with plastic film for better protection. Then, molds will be well packed in wooden boxes and shipped to customer by sea or air.

Product Description

Detailed Photos

 

Hot sale auto tail lamp reflector mould

Brief specifications,
 

1.Product material: PC

2.Mould material: 2344 steel, 2738 steel

3.Mould cavity number: 2 cavities

4.Runner system: Hot runner (one point)

5.Hot runner brand: YUDO

6.Delivery time: 50 - 60 days

Other Auto Parts Moulds

Injection mold key points

During the process of making an injection mold, several factors are crucial for ensuring the success of the mold and the quality of the final product. However, if we were to pinpoint the single most important aspect, it would likely be precision.

Precision encompasses several elements that are fundamental to the effectiveness of an injection mold:

Accuracy in Design: The initial design phase sets the foundation for the entire mold-making process. It's essential to create a precise and detailed design that accurately reflects the specifications of the desired part or product. Any errors or inaccuracies in the design can lead to defects in the final product.

Precision Machining: CNC machining plays a vital role in translating the design into physical form. The machinists must execute the machining process with precision, adhering closely to the design specifications to ensure that all mold components are accurately shaped and aligned.

Tolerance Control: Tolerances refer to the allowable variation from the intended dimensions of the mold components. Tight tolerance control is critical to ensure that the mold operates smoothly and produces parts with consistent dimensions and quality. Any deviations from the specified tolerances can result in defects or inconsistencies in the molded parts.

Surface Finish: The surface finish of the mold impacts the appearance and quality of the final product. Achieving the right surface finish requires careful attention to detail during the polishing and finishing stages of mold making. Smooth, uniform surfaces help facilitate the flow of molten material and prevent defects such as surface imperfections or sink marks on the molded parts.

Quality Assurance: Throughout the mold-making process, rigorous quality assurance measures are necessary to verify the accuracy, functionality, and durability of the mold. This includes thorough inspection of the mold components, as well as testing for dimensional accuracy, proper fit, and functionality.

Material Selection: Choosing the appropriate material for the mold is essential for ensuring durability, longevity, and performance. Different materials offer varying levels of hardness, wear resistance, and thermal conductivity, which can impact the mold's ability to withstand the stresses of repeated injection molding cycles.

Optimization and Iteration: Continuous optimization and refinement of the mold design and manufacturing processes are essential for achieving the highest levels of precision and performance. Feedback from testing and production runs can help identify areas for improvement and refinement, leading to enhanced mold quality and efficiency over time.

In summary, precision is the linchpin of successful injection mold making. By prioritizing accuracy, tight tolerance control, meticulous machining, and thorough quality assurance, mold makers can ensure the creation of molds that deliver consistent, high-quality parts with every injection molding cycle.
 

Our Mould Production Process

Certifications

Packaging & Shipping

Company Profile

 

FAQ

1Q: Are you trading company or manufacturer ?
A: We are factory and located in Taizhou City, Zhejiang Provice, China.

2Q: What kind of service do you offer?
A: We can make all kinds of plastic injection moulds. Customized mould project are also welcomed in RJ Mould.
Besides, we have our own injection machine and can do mass production for customers too.

3Q: What information is required for a quote?
A. Please provide us with product 2D or 3D drawing.
If you don't have drawings on hand, samples are also available for checking cost.

4Q: Can I have my own design?
A: Yes, we are very capable to do customized design and make for you. Please share with your ideas, we will discuss your needs, purpose and objective thoroughly and work together with you for the whole project.

5Q: How long is your delivery time?
A: The lead time of T0 sample depends on the mould structure, and generally it takes 20-70 days from receipt/approval of final drawings, deposit and mold design approval.
Mass production delivery time depends on the order quantity.

6Q: What's your payment condition?
A: For Mould: T/T, 40% Deposit with P.O., balance before shipment. Or 100% irrevocable LC at sight.
Part molding: 50% after PO confirmed, 50% after production finished.

7Q: What Hot Runner Brand will you use?
A: As per customers' demands, we can offer YUDO or Chinese local brand hot runner system.

8Q: What's your injection mould life?
A: 0.5 to 3 million shots guarantee, depends on your needs.

9Q: What's the shipping cost? And how long it takes for shipment?
A: Please let us know,
1. Shipment method, do you prefer by sea or air?
2. Destination port or door to door address with ZIP code.
We will check and find the best price for you.