Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold

Product Details
Customization: Available
Warranty: 1 Year
Shaping Mode: Injection Mould
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  • Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold
  • Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold
  • Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold
  • Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold
  • Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold
  • Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold
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  • Overview
  • Product Description
  • Detailed Photos
  • Injection Mold Making Steps
  • Our Mould Production Process
  • Certifications
  • Packaging & Shipping
  • Company Profile
  • FAQ
Overview

Basic Info.

Mould Cavity
Singer or Multi Cavity
Plastic Material
ABS
Process Combination Type
Single-Process Mode
Application
Car
Runner
Hot Runner
Design Software
UG
Installation
Fixed
Certification
TS16949, CE
Standard
HASCO
Customized
Customized
After-sales Service
1 Year
Mold Life
0.6 Million Shots
Delivery Time
50 Days
Mold Spares
Ejectors/Water Tips/Rings/Seal Rings/Heater etc
Mold 3D Type
STP/Step/X-T/Igs
Transport Package
Wooden Box
Specification
Customized
Trademark
OEM/ODM
Origin
China
HS Code
8480719090
Production Capacity
100 Sets/Year

Product Description

Automotive Molds

RJ Mould is a reliable, well-developed and professional auto parts mould manufacturer in China, we have been engaged in automotive mould industry for more than 15 years. Our factory manufactures and exports dozens sets of Auto parts Mold annually.
We relates to the two color and three color mould for automotive headlights and taillights; LED light guide strip and LED plastic lens mold; Auto interior and exterior trim parts mold development and manufacture.
Auto moulds manufacturing Processes
(1) Product Design Analyzing
We will have a meeting to discuss about the 3D model design details, such as the de-moulding angle, strength, plastic filling, thickness etc. If there is any question, we will contact our customers to feedback.
(2) DFM Analysis
After that, we will arrange mould flow analysis in order to avoid any defects during mould manufacturing process. After mould flow analysis, we decide the mould injection gate and structure.
(3) Machining
There are two primary operations for manufacturing lamp mould, CNC machining and EDM machining. To ensure the mould quality, RJ mould always use the best equipment, like Taiwai QuickJet CNC, Germany 5-axis machining, Sodick electric spark etc.
(4) Mold Test
We will do mold trial at least three times until we confirm that: there is no problem with mold structure, no problem with mold movement and no defect in the product. After T0 and T1 improvements, we make mass simulation and send the prefect samples for customers' confirmation.
(5) Shipment & Delivery
After the customer approves the mold test samples, we will clean the mold and spray enamel oil on the mold and will also prepare some necessary spare parts together with the mold. All molds will be wraped with plastic film for better protection. Then, molds will be well packed in wooden boxes and shipped to customer by sea or air.

Product Description

Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold

    Detailed Photos

     

    Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold

    Best quality plastic automotive lens mould

    Plastic automotive lens mould
    1. Mould cavity number:  2 cavities
    2. Mould material: 2738 steel for mould core & cavity, P20H steel for mould base
    3. Runner system: hot runner (two points)
    4. Product material: ABS
    5. Lead time: 65 days
    6. Payment terms: 40% TT as deposit and balance before shipment.


    Other Auto Parts Moulds
    Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold
    Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold
    Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold
    Injection Mold Making Steps

    The basic steps involved in making an injection mold:
     

    1. Design and Engineering:
    The first step in making an injection mold is to create a detailed design based on the specifications of the desired part or product. This design phase typically involves CAD (Computer-Aided Design) software, where engineers develop a 3D model of the mold incorporating all necessary features, dimensions, and specifications.
     
    2. Material Selection:
    Once the design is finalized, the next step is to select the appropriate material for the mold. Common materials for injection molds include steel, aluminum, and pre-hardened steel. The choice of material depends on factors such as the expected production volume, desired mold lifespan, and budget considerations.
     
    3. CNC Machining or Tooling:
    After material selection, the mold design is translated into physical form through CNC (Computer Numerical Control) machining or tooling processes. CNC machining involves using computer-controlled machinery to precisely cut and shape the mold components according to the design specifications. Skilled machinists operate the CNC machines to ensure accuracy and consistency throughout the manufacturing process.
     
    4. Mold Assembly:
    Once all individual components of the mold are machined, they are carefully assembled to create the complete mold structure. This assembly process involves fitting together the core, cavity, ejector pins, cooling channels, and other necessary components according to the mold design. The assembly must be done with precision to ensure proper alignment and functionality of the mold.
     
    5. Polishing and Surface Finishing:
    After assembly, the mold surfaces are polished and finished to achieve the desired surface texture and quality. This step involves using abrasive materials and polishing techniques to remove any imperfections or rough spots on the mold surfaces. Surface finishing is crucial for ensuring smooth injection of molten material and producing high-quality finished parts.
     
    6. Testing and Quality Assurance:
    Once the mold is assembled and finished, it undergoes rigorous testing and quality assurance processes to ensure its functionality and performance. This may include conducting trial runs with test materials to verify mold integrity, dimensional accuracy, and part quality. Any issues or defects identified during testing are addressed and corrected before final approval.
     
    7. Production:
    Once the mold passes all quality checks and testing, it is ready for production. The mold is installed into an injection molding machine, where molten material (such as plastic resin) is injected into the mold cavity under high pressure. After cooling and solidification, the mold opens, and the finished parts are ejected, ready for further processing or assembly.
     
    8. Maintenance and Optimization:

    Regular maintenance and optimization of the injection mold are essential for ensuring its longevity and performance over time. This may involve cleaning, lubricating, and inspecting the mold components, as well as making any necessary adjustments or repairs to maintain optimal functionality.

    Overall, making an injection mold requires careful planning, precision machining, quality assembly, and thorough testing to create a reliable and high-performing tool for producing plastic parts efficiently and accurately. Collaboration between design engineers, machinists, and moldmakers is essential throughout the process to ensure successful outcomes.

    Our factory has already been related to plastic injection mold area for more than 15 years.

    If you have any plan to make a new injection mold, or you want to make your own plastic injection pieces with customized design, please don't hesitate to contact us.

    Our Mould Production Process

    Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold

    Certifications

    Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold

    Packaging & Shipping

    Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold

    Company Profile

    Customized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection MoldCustomized High Precision Plastic Mould Tooling Design ABC PP PC Products Moulding Plastic Parts Injection Mold

     

    FAQ

    1Q: Are you trading company or manufacturer ?
    A: We are factory and located in Taizhou City, Zhejiang Provice, China.

    2Q: What kind of service do you offer?
    A: We can make all kinds of plastic injection moulds. Customized mould project are also welcomed in RJ Mould.
    Besides, we have our own injection machine and can do mass production for customers too.

    3Q: What information is required for a quote?
    A. Please provide us with product 2D or 3D drawing.
    If you don't have drawings on hand, samples are also available for checking cost.

    4Q: Can I have my own design?
    A: Yes, we are very capable to do customized design and make for you. Please share with your ideas, we will discuss your needs, purpose and objective thoroughly and work together with you for the whole project.

    5Q: How long is your delivery time?
    A: The lead time of T0 sample depends on the mould structure, and generally it takes 20-70 days from receipt/approval of final drawings, deposit and mold design approval.
    Mass production delivery time depends on the order quantity.

    6Q: What's your payment condition?
    A: For Mould: T/T, 40% Deposit with P.O., balance before shipment. Or 100% irrevocable LC at sight.
    Part molding: 50% after PO confirmed, 50% after production finished.

    7Q: What Hot Runner Brand will you use?
    A: As per customers' demands, we can offer YUDO or Chinese local brand hot runner system.

    8Q: What's your injection mould life?
    A: 0.5 to 3 million shots guarantee, depends on your needs.

    9Q: What's the shipping cost? And how long it takes for shipment?
    A: Please let us know,
    1. Shipment method, do you prefer by sea or air?
    2. Destination port or door to door address with ZIP code.
    We will check and find the best price for you.

     

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